Core Tools In Quality

Who Should Attend?

For all Middle/Senior management employees from Mfg/Operation, Sales & Service, HRD, Finance department, & other department employees of an Organization.

In house training program can be organized for a group of  15 to 20 nos of participants your work place(per batch).

  • Introduction to Measurement System Analysis(MSA)
  • Types of measurement system variation
  • Bias
  • Repeatability
  • Reproducibility
  • Linearity
  • Stability
  • R & R Studies for variable data
  • R & R Studies for attribute data – Cohen Kappa
  • How to conduct a measurement system study
  • Practical examples
  • Test
  • Introduction to Statistical Process Control (SPC)
  • Basic statistical concepts
  •  Types of Control Chart
  • Calculating Control Limits
  • Variables Control Charts
  • Uses of Control Charts
  • Process Capability
  • Process Control v Process Capability
  • Capability Indices: Cp/Cpk/Pp/Ppk
  • Attribute Control Charts
  • Example of SPC software (Minitab)
  • Procedure for the same
  • Scope
  • Identification of Potential failure
  • Severity
  • Occurrence
  • Deduction
  • PRN
  • Action to reduce RPN
  • Pareto on individual
  • FMEA Plan (Dynamic)
  • Linkage of PFD, FMEA, CP, Procedures
  • An overview of the APQP process
  • Project Management and Timing Plans
  • Defining project scope and requirements
  • Product development
  • Product design
  • Process design and development
  • Product and process validation and control plans
  • Evaluation of evidence submitted
  • Levels of Submission and Evidence required
  • Materials data and use of IMDS database
  • Process capability
  • Feedback and Corrective Improvement
  • Continual Improvement
  • Pareto chart, Run chart, Histogram, Control charts, Scatter plots etc. Also lean tools like 5S/Kaizen/Poka Yoke/Mistake proofing, Value added & non value added activities, 7 wastes etc.
  • 4 days(between 10.00 am to 5.30 pm)
  • Class Room session (as per course material provided)
  • Experience sharing
  • Group discussions
  • Exercises on your Shop floor

Course Methodology

Take Away of the Program

  • Basic knowledge of APQP/PPAP Documentation
  • Benefits of & APQP/PPAP process for Supply chain management
  • For design & engineering departments
  • Also useful for Quality & design engineers who are with APQP documents