What is TPM?
- TPM is ‘Total Productive Maintenance’, it is medical science of machines
- TPM is to change the attitude from “I use, you maintain” to, “I use, I maintain”
- TPM is to increase production & reduced cost by reducing or eliminating machine lost hours.
TPM is nothing but the proactive and preventive maintenance which is carried out to increase the efficiency of machines and equipment’s .This is the process which involves workers and operators, so as to maintain the shop floors neat and clean. It softens the difference between the roles of production and maintenance. The purpose of TPM is to increase the production of the organisation at the same time job satisfaction of employees because of their involvement in organisational activities.
Who Should Attend?
- To avoid wastage in quickly changing economic environment
- Producing goods without reducing product quality
- Reducing manufacturing cost
- Produce low batch quantity at the earliest possible time
- Goods sent to the customers must be non defective
What is the goal of TPM program ?
- TPM is ‘Total Productive Maintenance’, it is medical science of machines
- TPM is to change the attitude from “I use, you maintain” to, “I use, I maintain”
- TPM is to increase production & reduced cost by reducing or eliminating machine lost hours.
Six Sigma Wikipedia – https://en.wikipedia.org/wiki/Six_Sigma
Course Methodology
Classroom
Online
Fees
Classroom
Course Duraton: 2 days
Day 1
- TPM background with 5S
- Introduction, TPM aim & scope
- TPM & traditional maintenance
- Culture change, overall equipment effectiveness
- TPM Pillars
- At Maintenance(JHP)
- Planned Maintenance(PM)
- Quality Maintenance(QM)
- Focused Improvements(KK)
Day 2
- Education & training(ET)
- Development management(DM)
- Safety, Health & Enviornment(SHE)
- Office development(Office TPM)
- TPM Organization structure
- TPM benefits
- Feedback
- Conclusion
- Summary
Online
- Discuss course content
- Collect fee
- Send course material by post
- Send agenda for conducting the course
- Decide time and date of conducting course, first session, 2 hours
- Give quiz
- Receive replies
- Give correct answers, with explanations
- Continue with second session, on similar lines
- After the analyse phase is over, start with the project charter discussion
- Support for improvement phase of the project and theory part with course material
- Fee collection to be completed before improve and control phase
- Repeat 2 hours sessions, at mutual convenience
Fees
Course Name : Total Productive-Maintenance
Classroom
- Days : 2
- Sessions : 2
- Duration Of Sessions : 8 hrs per day
- Amount : INR 12000.00
Online
- Days : 8
- Sessions : 8
- Duration Of Sessions : 1.5 hrs per day x 8 sessions+ 1 session for doubts
- Amount : INR 12000.00
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Take Away of the Program
- Reduce machine down load time
- Reduce cycle time of process
- Reduce defects in maintenance process
- Zero defect product can be achieved
- Preventive maintenance will increase productivity with zero down load time of machines
- Benefits for production/manufacturing process
