Core tools in quality

Course Duration: 4 days

  • Introduction to Measurement System Analysis(MSA)
  • Types of measurement system variation
  • Bias
  • Repeatability
  • Reproducibility
  • Linearity
  • Stability
  • R & R Studies for variable data
  • R & R Studies for attribute data – Cohen Kappa
  • How to conduct a measurement system study
  • Practical examples
  • Test
  • Introduction to Statistical Process Control (SPC)
  • Basic statistical concepts
  •  Types of Control Chart
  • Calculating Control Limits
  • Variables Control Charts
  • Uses of Control Charts
  • Process Capability
  • Process Control v Process Capability
  • Capability Indices: Cp/Cpk/Pp/Ppk
  • Attribute Control Charts
  • Example of SPC software (Minitab)
  • PFMEA
  • Procedure for the same
  • Scope
  • Identification of Potential failure
  • Severity
  • Occurrence
  • Deduction
  • PRN
  • Action to reduce RPN
  • Pareto on individual
  • FMEA Plan (Dynamic)
  • Linkage of PFD, FMEA, CP, Procedures
  • An overview of the APQP process
  • Project Management and Timing Plans
  • Defining project scope and requirements
  • Product development
  • Product design
  • Process design and development
  • Product and process validation and control plans
  • Evaluation of evidence submitted
  • Levels of Submission and Evidence required
  • Materials data and use of IMDS database
  • Process capability
  • Feedback and Corrective Improvement
  • Continual Improvement
  • Pareto chart, Run chart, Histogram, Control charts, Scatter plots etc. Also lean tools like 5S/Kaizen/Poka Yoke/Mistake proofing, Value added & non value added activities, 7 wastes etc.
  • 4 days(between 10.00 am to 5.30 pm)
  • Class Room session (as per course material provided)
  • Experience sharing
  • Group discussions
  • Exercises on your Shop floor

TAKE AWAY

Decides training effectiveness, understand gaps in competency and goals of training.These core tools training will help the beginners to get better opportunity in any sectors of industry with a specialization. We ensure that all participants will get new outlook with full confidence after attending this training.

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